Product Video
Cardboard Double Wall Box
Heavy-duty cardboard double wall box features reinforced corrugated construction with double-layer walls (400-600gsm), providing exceptional strength for courier shipments and heavy product packaging. The smart fold-flat design reduces shipping costs by up to 70% compared to pre-assembled boxes.
Double wall reinforcement provides up to 3x the compression strength of single-wall boxes.
$0.10 - $4.00 / pc
FOB China Port ยท Price varies by size, material & quantity
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Technical Specifications
Structure
Double Wall Reinforced, Folding
Weight Capacity
Up to 50kg per box
Material
Double Wall Corrugated, 400-600gsm
Compression
3x stronger than single-wall
Printing
CMYK, Pantone, Flexo (200 LPI)
Finishing
Lamination, Foil, Spot UV
MOQ
500 pieces
Lead Time
10-15 business days
Common size references for double wall boxes. Custom sizes available upon request.
250 x 180 x 150 mm
Small Electronics, Accessories
300 x 250 x 200 mm
Mechanical Parts, Tools
400 x 300 x 250 mm
Electronics, Computer Components
500 x 400 x 300 mm
Heavy Equipment, Industrial Parts
600 x 500 x 400 mm
Large Machinery, Bulk Food
Custom Sizes
Available per your specifications
Electronics
Computers, phones, components, power tools
Mechanical Parts
Hardware, tools, industrial components
Food Packaging
Frozen foods, bulk ingredients, beverages
Courier Shipping
Heavy-duty transit, e-commerce fulfillment
Common Mistakes to Avoid
Underestimating Weight
Key Consideration: Double wall boxes support up to 50kg, but improper stacking or handling can cause failure.
Tip: Specify your product weight for reinforced corner options.
Wrong Flute Direction
Key Consideration: Incorrect flute orientation reduces compression strength by up to 40%.
Tip: Vertical flutes for stacking strength; horizontal for cushioning.
Ignoring Humidity
Key Consideration: Corrugated materials lose up to 60% strength in high humidity.
Tip: Request moisture-resistant coating for humid environments.
Poor Seal Quality
Key Consideration: Weak adhesive or tape causes package failure during transit.
Tip: Specify tape width and sealing method for heavy loads.
Proven ROI Impact
*Based on EcoPacki customer feedback data and industry packaging studies.
Fold-flat design reduces storage and shipping volume dramatically.
Double wall construction provides superior protection for heavy items.
Double wall design delivers 3x the stacking strength of single-wall boxes.
Corrugated cardboard is 100% recyclable and FSC available.
Product Gallery
Double Wall Structure
Folding Design
Production Process
Factory Production Video
Why Choose EcoPacki
See how EcoPacki stands out from other packaging suppliers.
| Feature | EcoPacki | Others |
|---|---|---|
| Double Wall Construction | Yes (400-600gsm) | Single wall only |
| Free Plain Samples | Yes (shipping applies) | Charge for samples |
| Sample Refund | 100% refundable | Often not refundable |
| Response Time | 2 hours | 2-5 business days |
| Design Consultation | Free expert advice | Extra charge or none |
| Quality Assurance | Quality Assured | Varies significantly |
| MOQ Flexibility | From 500 pcs | Often 1000+ pcs |
| Global Shipping | 80+ countries | Limited regions |
Perfect For
Frequently Asked Questions
What is the difference between single wall and double wall corrugated boxes?
Double wall corrugated boxes have two layers of corrugated medium between three sheets of linerboard, compared to single wall which has one layer between two sheets. This provides up to 3x the compression and stacking strength, making double wall ideal for heavy products and courier shipments.
What is the weight capacity of double wall boxes?
Our double wall corrugated boxes can support up to 50kg per box depending on the specific size and flute configuration. For very heavy items, we recommend reinforced corner options and specific flute orientations for maximum stacking strength.
What is the minimum order quantity?
MOQ is 500 pieces for standard sizes. For custom sizes, MOQ typically starts at 1,000 pieces. Sample orders of 5-10 pieces are available for quality assessment.
Can double wall boxes be printed with custom designs?
Yes, we offer offset printing, flexographic printing, and screen printing with CMYK, Pantone color matching. Finishing options include lamination (gloss/matte), foil stamping, spot UV, and soft-touch coating.
Are these boxes eco-friendly?
Yes, corrugated cardboard is 100% recyclable and made from renewable resources. FSC-certified materials are available upon request. We also offer water-based inks and biodegradable moisture-resistant coatings.
What is the production lead time?
Standard production takes 10-15 working days. Sample production is 5-7 days. Rush orders (7-10 days) are available with 15-20% surcharge.
How does the fold-flat design save shipping costs?
Our double wall boxes ship flat and assemble on-site, reducing shipping volume by up to 70% compared to pre-assembled boxes. This significantly lowers freight costs, especially for international shipping.
What industries use double wall corrugated boxes?
These boxes are widely used in electronics, mechanical parts, food packaging, industrial equipment, tools, e-commerce fulfillment, and any industry requiring heavy-duty protection during shipping and storage.
🎁 New Customer Offer
First-time customers get exclusive benefits:
Sample $30-100
Plain sample + shipping applies
5% Off
First bulk order discount
Free Design
Professional dieline assistance