Product Video
Airplane Basic Mailer Box
Ultra-lightweight airplane mailer boxes engineered specifically for air cargo shipments. Made with B/E/F flute corrugated cardboard and premium 200-350gsm facing papers, these boxes provide exceptional protection while minimizing shipping weight — saving you up to 40% on freight costs compared to standard mailer boxes.
Designed for e-commerce brands shipping by air. Perfect balance of protection and lightweight performance.
$0.29 - $0.59 / pc
FOB China Port | Price varies by size, material & quantity
Get your quote in 2 hours + Free design consultation
Supply Chain Certification Support
Technical Specifications
Corrugated Flute
B-flute, E-flute, F-flute options
Facing Paper
200-350gsm White Card / White Board / Black Board / Kraft / Coated
Weight Savings
Up to 40% lighter than standard mailer boxes
Printing
CMYK, Pantone, Screen (200 LPI)
Finishing
Gloss UV, Matte UV, Spot UV, Soft-Touch
MOQ
500 pieces
Lead Time
10-15 business days
Packaging
Flat-packed or assembled, 200pcs/carton
Gloss Lamination
High-shine reflective finish for vibrant colors and premium look.
Matte Lamination
Soft-touch elegant finish with anti-scratch properties.
Spot UV
Highlight specific areas with glossy UV coating contrast.
Soft-Touch
Velvety texture for ultra-premium unboxing experience.
Quick reference for commonly requested sizes. Custom sizes available upon request.
200 x 150 x 80 mm
Small accessories, cosmetics samples
250 x 180 x 100 mm
Electronics accessories, small gifts
300 x 200 x 120 mm
Clothing, books, medium products
350 x 250 x 150 mm
Shoes, larger e-commerce items
400 x 300 x 180 mm
Heavy items, bulk products
450 x 350 x 200 mm
Large items, premium gift sets
Common Mistakes to Avoid
Wrong Flute Selection
Key Consideration: E-flute is thinnest for lightweight, B-flute offers compression strength.
Tip: Choose B-flute for heavier products, E or F-flute for ultra-light shipments.
Insufficient Crush Resistance
Key Consideration: Lightweight boxes may dent in stacked air cargo holds.
Tip: Specify extra board thickness or reinforced corners for air freight.
Humidity Damage in Transit
Key Consideration: Air cargo holds experience temperature and humidity changes.
Tip: Request moisture-resistant coating or wax-lined interior for humid routes.
Underestimating Dunnage Needs
Key Consideration: Lightweight boxes shift more during air transport.
Tip: Plan for adequate internal cushioning to prevent product movement.
Proven ROI Impact
*Industry data based on air freight cost analysis and EcoPacki customer feedback.
Ultra-lightweight design significantly reduces air freight charges per unit.
Flat-packed design dramatically reduces warehouse storage requirements.
Less raw material used per box while maintaining structural integrity.
Lightweight packaging reduces delivered weight charges for end customers.
Product Gallery
Product Details
Material Quality
Finishing Options
Production Process
Factory Production Video
Shipping & Packaging
200 units per carton. Reinforced packaging ensures safe international air delivery.
Supply Chain Capabilities
Daily Capacity
50,000+ pieces per day. Scale production to meet your demands.
Clients Served
500+ B2B clients worldwide. Trusted by global brands.
Global Export
Exported to 80+ countries. Reliable international shipping.
24/7 Support
2-hour response guaranteed. Dedicated account manager.
Why Choose EcoPacki
See how EcoPacki stands out from other packaging suppliers.
| Feature | EcoPacki | Others |
|---|---|---|
| Lightweight Design | B/E/F flute options | Standard corrugated only |
| Free Plain Samples | Yes (shipping applies) | Charge for samples |
| Sample Refund | 100% refundable | Often not refundable |
| Response Time | 2 hours | 2-5 business days |
| Design Consultation | Free expert advice | Extra charge or none |
| Quality Assurance | Quality Assured | Varies significantly |
| MOQ Flexibility | From 500 pcs | Often 1000+ pcs |
| Global Shipping | 80+ countries | Limited regions |
Perfect For
Frequently Asked Questions
What flute types are available for airplane mailer boxes?
We offer B-flute, E-flute, and F-flute corrugated options. B-flute provides excellent compression strength for heavier products. E-flute and F-flute are ultra-thin, ideal for lightweight air cargo shipments where minimizing weight is the priority.
What facing paper options are available?
Our airplane mailer boxes support 200-350gsm facing papers including White Card, White Board, Black Board, Kraft Paper, and Coated Paper. Each offers different print quality and aesthetic characteristics to match your brand requirements.
How much weight can I save compared to standard mailer boxes?
Our ultra-lightweight airplane mailer boxes can reduce box weight by up to 40% compared to standard mailer boxes. This translates directly to significant savings on air freight charges, especially for high-volume shipments.
Are these boxes suitable for international air shipping?
Yes, our airplane mailer boxes are specifically designed for air cargo shipments. They meet IATA regulations for aircraft cargo and are tested for stacked load resistance in airline containers. We also offer humidity-resistant options for long-haul flights.
What printing and finishing options are available?
We offer offset printing, flexographic printing, CMYK, Pantone and screen printing (200 LPI). Finishing options include Gloss Lamination, Matte Lamination, Spot UV, Soft-Touch UV coating, Foil Stamping (gold/silver), and Embossing/Debossing.
What is the minimum order quantity?
MOQ is 500 pieces for standard sizes. For custom sizes or materials, MOQ starts at 1,000 pieces. Sample orders of 5-10 pieces are available for quality assessment before bulk orders.
Can I customize the box with my brand logo?
Yes, we offer custom logo printing via offset or flexographic printing. Embossing, debossing, and foil stamping are available for premium branding effects. Our design team provides free consultation for optimal logo placement.
What industries benefit most from airplane mailer boxes?
Industries that ship by air and prioritize lightweight packaging benefit most: e-commerce brands with air shipping contracts, cosmetics companies, electronics accessories, premium retail, apparel brands, and time-sensitive product shipments.
Are these boxes eco-friendly?
Yes, our corrugated boxes use recyclable materials and water-based inks. FSC-compliant materials are available upon request. The lightweight design also reduces carbon emissions during transport, contributing to your sustainability goals.
What is the production lead time?
Standard production takes 10-15 working days. Sample production is 5-7 days. Rush orders (7-10 days) are available with 15-20% surcharge. We also offer express shipping options for urgent requirements.
New Customer Offer
First-time customers get exclusive benefits:
Sample $50-150
Plain sample + shipping applies
5% Off
First bulk order discount
Free Design
Professional dieline assistance
Quality Control Process
Every order goes through our rigorous 5-step quality inspection
Raw Material Test
Flute thickness, paper weight, burst strength
Printing Check
Color accuracy, registration, coverage
Die-Cut Inspection
Dimensions, clean cuts, proper scoring
Assembly Test
Easy fold, secure closure, crush resistance
Final Packaging
Bundle count, carton protection, labeling
How to Order
From inquiry to delivery — your complete ordering timeline
Inquiry & Quote
Submit specs → Quote within 24h
Design Confirm
Artwork review & dieline approval
Sample
Pre-production sample (3-5 days)
Production
30% deposit → 10-15 working days
QC & Ship
Inspection photos → 70% balance → Ship
Total timeline: ~4-7 weeks (inquiry to delivery, sea freight) | ~3-4 weeks (air freight)